Free Download Motorcycle Repair Manual

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  1. Motorcycle Service Repair Manual Free Download
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  1. Apr 29, 2012  HOW TO GET ((FREE)) TECHNICAL CAR REPAIR DATA TO FIX YOUR CAR LIKE THE PROS (MITCHELL PRO DEMAND) - Duration: 25:07. Oldskool funk Recommended for you.
  2. I get emails from readers quite regularly looking for service manuals for their bike. I always try and help as best as I can. Over the years I’ve amassed quite a large collection of motorcycle service manuals for all sorts of bikes. I have factory repair manuals, part microfiche manuals, setup and tuning documentation, owners manuals, etc, etc.

Before working on your machine, check out the TOOL Basics page (click here)

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Repair, Service manuals, wiring diagrams, caruburetor specifications
and other helpful documents

This page will be dedicated to any service or repair info I have in my library. This page will always be changing as I add or update more information to it. Most information will be images or scans of documents, service manuals and other repair literature that I find helpful. I have gotten a lot of requests for certain things like wiring diagrams, tuning procedures, carburetor specifications that can only be reliably found in printed documents. The service specifications listed here covers many popular and obscure Honda, Yamaha, Suzuki, and Kawasaki motorcycles. Also some information can apply to Chinese 'clone' engines from ATVs, pit bikes and scooters that use the popular Honda horizontal and vertical engines. As I come across common questions or requests I may posts visual documents here. Use this information as you wish and I accept no liability for it's use. Captions below describe the information or models it covers. The information posted here is at random and with no cataloging. Click to view a larger image. Scroll down for some downloadable files. If you have a request please leave a comment at the bottom of the page and I will do my best to find and post it, but no guarantees ;) Use the search bar to aid in finding information.
Motorcycle, ATV, Tractor manuals written especially for the DIY enthusiast
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Check out the tools you should have for working on your machine

Downloadable service manual files

Ever wonder what those numbers mean on an NGK brand spark plug?
ngk_spark_plug_number_explanation.pdf
File Size: 210 kb
File Type: pdf
Download File
Carb Rebuild Help.pdf
File Size: 49 kb
File Type: pdf
Download File
honda_c72_c77_ca72_ca77_owners_handbook.pdf
File Size: 7233 kb
File Type: pdf
Download File
Kawasaki KZ400 carburetor specifications (carb specs)
1978-1981 KZ400 carburetor specifications pdf
File Size: 1404 kb
File Type: pdf
Download File
Bridgestone 175 dual twin service manual pdf
File Size: 5967 kb
File Type: pdf
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xr_50_crf_50_owners_manual.pdf
File Size: 2517 kb
File Type: pdf
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honda_cb750_wiring_diagram.pdf
File Size: 1965 kb
File Type: pdf
Download File

HONDA / CHINESE CLONE ENGINES

Honda GY6 (Chinese GY6 clone) top end repair manual, engine used in numerous Chinese scooters and some ATV's
repair_manual_gy6_engine.pdf
File Size: 4398 kb
File Type: pdf
Download File
Typical Chinese Pit bike, Atv, Scooter 4 pin CDI box wiring
Typical Chinese pit bike, ATV, Scooter 6 pin CDI box wiring
Typical Chinese Pit bike, ATV, Scooter 5 pin CDI box wiring

Click the picture for in depth ignition (spark) problems and diagnosis

Hodaka Wombat 94 & 94A ignition diagram (may work for other models)
Another typical points type ignition system #8 is the contact breaker (points) #9 is the condenser #4 source or primary coil (for generating the spark) #5 lighting/charging coli
Typical layout of a dirt bike wiring system (CDI) this relates more specifically to Honda CRF50/XR50 pit bike clone engines (sometimes found in ATV's as well. This also simply displays the layout of most motorcycle ignition systems (ignore colors)
Typical Chinese pit bike, ATV, Scooter ignition system wiring (represents most models)
Honda TRX70 ATV wiring diagram (similar to Chinese ATV)
Typical centrifugal clutch parts breakdown, found on most Honda and Chinese Honda clone engines with semi-auto clutches
1981-1984 Honda XL100S 1978-1997 Honda XR100 Carburetor settings
1985-1997 Honda xr80 xr100 carburetor and valve clearance specs
Honda TRX125 ATV wiring diagram (similar to Chinese ATV)

KAWASAKI

Kawasaki F5, F9, F8, F81M cylinder head torque specs:
8mm (small bolts) 18 ft-lbs
10mm (large bolts) 25 ft-lbs
Carburetor specs for various Rotary Valve Kawasaki models.
Kawasaki G3, G4, F6, F8 ignition timing adjustment proceedure
Kawasaki KMX 125 wiring diagram (Euro model not imported to the US)
Key for Fig K2-5 Diagram of ignition, generator, and starter systems typical of Kawasaki F1, F1TR, F2, F2TR and F3 models. Including F21M
  1. Wire to lights
  2. Wire to brake light
  3. Wire to horn
  4. Wire to tail light
  5. Starter switch
  6. Ignition coil
  7. Spark Plug
  8. Breaker point and condenser
  9. Generator-starter
  10. Regulator and starter relay
  11. Charge regulator light
  12. Main key switch
  13. Fuse
  14. Battery
  • Wire to lights
  • Wire to brake light
  • Wire to horn
  • Wire to tail light
  • Starter switch
  • Ignition coil
  • Spark Plug
  • Breaker point and condenser
  • Generator-starter
  • Regulator and starter relay
  • Charge regulator light
  • Main key switch
  • Fuse
  • Battery
  • Wire to lights
  • Wire to brake light
  • Wire to horn
  • Wire to tail light
  • Starter switch
  • Ignition coil
  • Spark Plug
  • Breaker point and condenser
  • Generator-starter
  • Regulator and starter relay
  • Charge regulator light
  • Main key switch
  • Fuse
  • Battery
  • Kawasaki GA1 GA2 G3 G4 F6 F8 lighting and charging coil test values
    Kawasaki GA1 GA2 G3TR G3SS F6 F7 F8 F81M F5 carburetor settings
    Kawasaki rotary valve singles standard chain and sprocket specifications
    Kawasaki F5 F9 F7 signal exciter coil testing values
    Kawasaki G series F series carburetor float level settings
    Kawasaki G series, F6, F8 magneto coil test procedure

    VARIOUS MAKES AND PARTS

    Click the pic for the magazine test, specifications and performance modifications

    Kawasaki F11 Performance pages

    Boge Mulholland shock information (click the image)
    Vintage Bassani exhaust information (click the image)
    Vintage Hooker 2 stroke exhaust information (click image)
    Typical motorcycle clutch assembly/layout found on most manual clutch motorcycles, Kawasaki F7 unit shown

    SUZUKI

    YAMAHA

    Yamaha DT125 R 1988 pickup and source coil testing specs (for a no spark condition, may apply to other years)
    Yamaha DT175 D 1992 pickup and source coil specs (for a no spark condition, may apply to other years)
    Yamaha MX360 MX250 (M100-08) and SC500 (F145-01) Magneto Coil resistance testing specifications. Readings should be within 5% +/- outside of this range could result in a 'no spark' situation coils must be replaced.
    78-79 Yamaha XS1100 Special, Midnight Special carburetor specifications XS Eleven
    80-81 Yamaha XS1100 carburetor specifications XS Eleven Special

    KAWASAKI

    Motorcycle, ATV, Tractor manuals written especially for the DIY enthusiast
    Minor cable differences between F5/F8/F81M and F9 throttle control (oil pump) cables.

    The Kawasaki 'drain pump' F5/F9

    It is good practice to remove and block off this device, it creates a vacuum leak when it fails
    Kawasaki KE100 Carburetor specs
    Carb type Main Jet Air jet pilot jet Air screw Fuel level
    VM19SC 75 .05 17.5 1 1/2 turns 27-29mm
    Kawasaki CDI unit testing procedure for KE models (may apply to other models)
    Kawasaki KE100 (KM100) points style magneto coil testing procedure
    Kawasaki KE100 (KM100) ignition switch wiring detail
    70-73 Kawasaki standard spark plugs, G series, B1L, F series (rotary valve models)
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    Free Download Motorcycle Repair Manual
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    DIY Motorcycle Service Manuals

    Motorcycle repair manuals and ATV shop manuals by Clymer, Haynes and Cyclepedia are intended for riders who are not afraid to take matters into their own hands and fix their vehicles. We carry motorcycle shop manuals and repair books for all different makes, models and years of motorcycles. These manuals are designed to give mechanics of all experience levels the confidence to maintain, repair and restore their cherished rides.

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    Motorcycle Service Repair Manual Free Download

    Find the Service Manuals You Need

    Our Haynes and Clymer motorcycle repair manuals offer step-by-step instructions, photos and diagrams to show you how to properly take care of your motorcycle, scooter or ATV! These DIY motorcycle repair manuals are simple to follow for novice mechanics but also contain in-depth information and helpful tips that can benefit the most experienced service professionals.

    Bmw Motorcycle Repair Manuals Free Download

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